Industrial extraction systems
Sorgato designs, manufactures and installs industrial extraction systems, mainly for the converting sector. But what are industrial extraction systems for, how do they work and what advantages do they bring to companies? We talk about it in this article.
Industrial extraction systems: how they work
Industrial extraction systems are systems used for the removal of pollutants, for the improvement of air quality inside the workplace and for the optimization of the production processes served by the plants themselves. These are therefore systems designed to suck and filter the air, cleaning it from solid particles of greater or lesser size or from fumes, gases and vapors.
In general, the main elements of industrial extraction systems are:
- Suction points: called hoods or suction boxes, they are located in the points with the highest concentration of polluting particles and characterized by specific geometries to optimize suction efficiency.
- Centrifugal fan or extractor: it is the heart of the system and includes one or more fans that suck in the air, creating a flow that passes through the filter.
- Filter: retains polluting particles and allows the particulate matter to be deposited in a collection chamber, from which it will then be removed. One of the most used and efficient filtering systems is the Venturi scrubber.
- Expulsion system: allows to expel clean air, once filtered, in the surrounding environment or directly into the atmosphere.
The choice of the type of industrial extraction system depends on the characteristics of each work environment, defined both according to the sector to which it belongs, and considering the needs of each customer. For this reason, all Sorgato dust extraction systems are designed and manufactured ad hoc, thanks to a constant comparison with the technicians of the client company.
Our company specializes in industrial extraction systems for the converting sector, however, the areas of use may vary. Among the sectors in which extraction systems are most widely used are, for example:
- Metalworking, to remove slag and debris produced by the different processing phases;
- The production of chemicals, in particular for the purification of air from fumes and gases;
- Waste treatment, in which the optimal operation of suction and filtering systems is essential for compliance with industry regulations;
- Painting, as an independent sector or as a phase inserted in other production processes.
The classification criteria of industrial extraction systems consider them the type of polluting particles to be removed and their granulometry, so it can be designed to remove solid, liquid or gaseous particles, of greater or lesser size.
In any case, the extraction systems have a dual task: on the one hand they keep production processes efficient, eliminating polluting residues and waste, on the other hand they improve the health of the working environment, protecting the health and safety of workers.
Industrial extraction systems: benefits and opportunities
As we have seen, extraction systems are essential for the proper functioning of industrial activities, since they guarantee cleaner breathing air, a safer working environment and make production more efficient.
Let us now consider in more detail what are the main advantages of extraction systems.
An efficient extraction system designed according to the needs of the client company allows to:
- Increase the efficiency of industrial processes at different stages and increase productivity. Industrial extraction systems allow polluting particles to be removed, avoiding the formation of dust and dirt deposits on surfaces and inside machinery. It helps to keep equipment and production facilities clean and in good condition, improving the efficiency of the entire process and helping to increase the overall productivity of the company.
- Avoid problems with the plants that can lead to downtime and non-production. The presence of polluting particles and waste not removed, in the worst cases, can cause damage to equipment, machines and industrial infrastructure.
- Improve the quality of the final product. In many cases, such as the one in which we intervened on the systems installed for a North American customer active in the converting sector, an industrial and efficient suction system allows to obtain a finished product of better quality.
- Comply with regulations. Industrial activities are subject to strict regulations for the protection of the environment and workers’ health. An example? The Atex Directive against the risk of explosion. Industrial extraction systems are essential because they help companies comply with industry regulations.
Are you looking for a reliable partner to design, build and install your company’s extraction systems? Contact our technicians: we will develop the best solution together with you.